Manufacturing
Manufacturing
Turning Sunlight into Energy
Turning Sunlight into Energy
At KB Solar, we are committed to providing the highest quality solar panels that are not only efficient, but also environmentally sustainable. We manufacture our solar panels with the utmost care and attention to detail, ensuring that they are built to last and deliver reliable energy for years to come.
At KB Solar, we are committed to providing the highest quality solar panels that are not only efficient, but also environmentally sustainable. We manufacture our solar panels with the utmost care and attention to detail, ensuring that they are built to last and deliver reliable energy for years to come.
Step 1: Silicon Ingot Production
Step 1: Silicon Ingot Production
The manufacturing process starts with the production of high-quality silicon ingots. We source our silicon from reputable suppliers who use sustainable and ethical practices in their production. The silicon is melted and poured into molds to form large cylindrical ingots.
The manufacturing process starts with the production of high-quality silicon ingots. We source our silicon from reputable suppliers who use sustainable and ethical practices in their production. The silicon is melted and poured into molds to form large cylindrical ingots.
Step 2: Wafer Production
Step 2: Wafer Production
The silicon ingots are then sliced into ultra-thin wafers using a wire saw. This process ensures that the wafers are of consistent thickness, allowing for optimal energy production.
The silicon ingots are then sliced into ultra-thin wafers using a wire saw. This process ensures that the wafers are of consistent thickness, allowing for optimal energy production.
Step 3: Cell Production
Step 3: Cell Production
The wafers are then coated with a layer of phosphorus, which creates a positive charge when exposed to sunlight. This coating is what allows the solar cell to convert sunlight into electricity. Next, a layer of boron is added to create a negative charge, completing the cell's ability to generate electricity.
The wafers are then coated with a layer of phosphorus, which creates a positive charge when exposed to sunlight. This coating is what allows the solar cell to convert sunlight into electricity. Next, a layer of boron is added to create a negative charge, completing the cell's ability to generate electricity.
Step 4: Solar Panel Assembly
Step 4: Solar Panel Assembly
The solar cells are then carefully arranged and soldered onto a grid-like backing material to form a solar panel. The panels are then tested to ensure that they are functioning optimally and producing the expected level of energy output.
The solar cells are then carefully arranged and soldered onto a grid-like backing material to form a solar panel. The panels are then tested to ensure that they are functioning optimally and producing the expected level of energy output.
Step 5: Quality Control and Packaging
Step 5: Quality Control and Packaging
Before our solar panels leave the factory, we conduct a rigorous quality control process to ensure that they meet our high standards. We check for any defects or imperfections in the cells, as well as test the overall efficiency of the panels. Finally, our solar panels are packaged and prepared for shipment to our clients.
Before our solar panels leave the factory, we conduct a rigorous quality control process to ensure that they meet our high standards. We check for any defects or imperfections in the cells, as well as test the overall efficiency of the panels. Finally, our solar panels are packaged and prepared for shipment to our clients.